FAZAR 32+ (DL)

RAILWAY

FAZAR 32+ (DL)

Double-line ultrasonic phased array rail flaw detector for continuous testing of all rail types (R50, R65, R75, UIC52, UIC60), along the entire length and cross-section, including rail base blades, with semi-automatic defect decoding.

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Technical Specifications

Testing methods Ultrasonic phased array (PAUT), ultrasonic low-frequency echo method (P-121)
Testing configuration Continuous ultrasonic inspection of two rail lines
Supported rail types R50, R65, R75, UIC52, UIC60 and other types
Coverage Full rail length and cross-section, including rail base blades (3D scanning)
Testing scope Base railway tracks, turnouts, welded joints and individual rail sections
Defect evaluation Semi-automatic decoding of detected defects
Scan format B-scan with amplitude-time characteristics of recorded echo signals
Documentation Continuous defectogram documentation linked to track coordinates and GPS
Protocol generation Auto-protocol — PDF via GSM communication to control center
Movement method Manual

FAZAR 32+ (DL) Sounding Scheme

FAZAR 32+ (LT) Sounding Scheme

Description

FAZAR 32+ (DL) is a double-line ultrasonic phased array flaw detector designed for continuous ultrasonic inspection of two rail lines along the entire length and cross-section of railway rails of all standard types, including R50, R65, R75, UIC52 and UIC60. The system detects, registers and decodes defects with determination of their coordinates and conventional dimensions, including defects in rail base blades.

The ultrasonic phased array method (PAUT) and the ultrasonic low-frequency echo method (P-121) are used for testing railway tracks. The system provides continuous inspection of base railway tracks and turnouts, as well as selective manual testing of welded joints and individual rail sections.

The FAZAR software allows configuring the inspection process in semi-automatic mode and provides semi-automatic defect decoding. Auto-size and auto-protocol functions generate a PDF inspection protocol and allow it to be instantly transmitted to the control center via GSM communication.

Inspection results are continuously documented as defectograms of inspected sections, linked to track coordinates and GPS. Information is presented in B-scan format, including amplitude- time characteristics of all recorded echo signals.

Key Features

 
Continuous identification and semi-automatic decoding of all defect types, including rail base blade defects (3D scanning)
 
No blind zones — multichannel phased array transducers cover the full rail cross-section
 
Continuous ultrasonic inspection of two rail lines along the entire rail length
 
Detection and registration of defects in base railway tracks and railway turnouts
 
Selective manual testing of welded joints and individual rail sections
 
Identification of complex defects under delaminations during continuous testing from the tread surface
 
Detection of corrosion-type defects in rail base blades
 
Continuous acoustic contact monitoring system
 
GPS-linked continuous defectogram documentation
 
Auto-size and auto-protocol functions with instant PDF generation
 
GSM transmission of inspection protocols to the control center
 
B-scan presentation with amplitude-time characteristics of recorded echo signals
Exploitation characteristics
Overall dimensions of the flaw detector, mm, no more:
transport position 375x980x1045
working position 800x815x1810
Weight of the flaw detector, kg, no more 35
Average consumption of couplant 4 litres/km of rail line
Degree of protection IP65
Climate range, °C -40 … +60

FAZAR 32+ (DL) ENSURES

FAZAR 32+ (DL) ENSURES

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Headquarters
Sharjah, SAIF Zone, UAE
P.O. Box 120222
Phone
WhatsApp: +971 (50) 825 8545
Email
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